1.Engineering Design and Product Analysis
Engineering Design and Product Analysis
Senior engineers in the design department analyze 3D product data and welding specifications
Propose customized automation solutions
Draw mechanical drawings, electrical layouts and process flow diagrams
Evaluate the material compatibility, cycle time and tooling feasibility of each project
After the design is approved, the machine enters the manufacturing stage:
Steel frame cutting and manufacturing start in our sheet metal workshop
Structural welding and grinding ensure durability and dimensional accuracy
All racks undergo surface treatment before assembly
All core molds and welding fixtures are processed in-house to ensure assembly and surface treatment:
Use high-precision CNC machining centers, gantry milling machines and lathes
The tolerance of key components is as low as ±0.01 millimeters
All fixtures have been calibrated to ensure process repeatability and fast cycle times
The final assembly is carried out in our tidy and orderly production workshop:
Technicians assemble linear guides, cylinders, servo motors and mechanical arms
Electrical engineers are responsible for wiring, I/O setup, PLC programming and HMI interface configuration
Installation and testing of pneumatic and vacuum systems
We conduct full-cycle no-load operation and actual welding tests using customer parts:
Process verification and fine-tuning of welding parameters
Functional testing of sensors, vision systems and safety interlock devices
A comprehensive FAT (Factory Acceptance Test) report will be provided before shipment
After the test is completed, the machine will be prepared for export in protective packaging.
On-site installation and commissioning (optional)
Operator training and maintenance guidance
Lifetime online technical support, software updates and spare parts supply
Why choose Huazhuo Custom Plastic Welding Automation?
More than 12 years of experience in plastic welding and automotive automation industries
It has complete internal capabilities from design to CNC machining and final assembly
Professional R&D and customer support teams
It has mature professional knowledge in fields such as ultrasonic welding, hot plate welding, rivet welding, lamination, edge folding, and automatic screw tightening
It is deeply trusted by global Tier 1 suppliers and original equipment manufacturers.